DMS 2 Thickness Gage

The DMS 2 is a revolutionary A-Scan Digital Thickness Gauge/Data Recorder incorporating beneficial performance features, ease of use, and GE's patented (US Pat. 6,035,717) TopCOAT Technology and Auto-V (Auto Velocity) measurement modes. All pertinent inspection data is displayed to the user on a large high-resolution 1/4 VGA display designed to use direct sunlight to enhance the contrast.
Features
Innovative TOPCOAT Technology
With the patented “TopCOAT“ method (DMS 2TC) we have been able to optimize the corrosion measurement through paint coatings: this method makes it possible to measure materials showing heavy corrosion on backwall surfaces, and even the slightest pitting can be detected thanks to a high gain. The paint coating and base metal are measured in one measurement process, and displayed simultaneously. Innovative: Auto-VIf your components are uncoated, you have the Auto-V feature at your disposal. It is a clearly simplified version of the conventional thickness measurement and, as such, a unique method. Auto-V even allows you to measure the thickness of components with unknown material velocity. This enables you to measure different uncoated materials without any additional calibration – and without any calibration standards. It’s not necessary to know the material velocity to be able to measure – this previous disadvantage no longer exists. A-Scan and B-Scan
The DMS 2 does not only display the A-scan for you to have your measurement better under control. You can also view your measurement results as a B-scan, i.e. a timed cross-sectional view of the material thickness. With this feature, the DMS 2 offers you an additional graphic display mode ideal for checking corroded sections and for detecting the minimum reading in a certain area. Just look at the large-digit display that you can select as required – another advantage for your on-site work. Small, Lightweight, Rugged.The DMS 2 is truly suitable for field use with its small size and its weight of only 1.95 lbs (including batteries). The membrane keypad and housing are of course likewise designed for industrial environments. The operating time of the rechargeable batteries is enough for a whole week’s work. The enhanced ergonomic shape ensures easy one-handed operation. The operating concept is straight-forward and easy to learn – with quick access to functions. Wide Range of Practical Functions
Measurements on components showing strong corrosion, through coatings, on unknown materials – the DMS 2 offers a large number of optimized and field-proven performance features and capabilities:
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Key Features & Benefits
An Especially Bright Spot...is the high-contrast, state-of-the-art LCD providing good readability even in the brightest sunlight – and at a very unfavourable viewing angle. You can adjust the contrast to match all ambient light conditions, and if you’re in a dark environment, just switch on the backlight. Intelligent Storing and ManagingThe DMS 2’s on-board Data Recorder makes all the options for up-to-date documentation and modern data management available to you:
Easy and Powerful Dat Recorder
Despite the extensive performance scope of the Data Recorder – its operation is simple. For example with the navigation: you don’t only see your current reading, but also – for a better overview – the surrounding measurement locations. For your alphanumerical data inputs we have created the “Virtual Keyboard“ which is displayed on the DMS 2 screen and makes it easy for you to input data. Documenting and ProcessingYou will receive a test report via a connected printer at the press of a key. There’s a wide selection of special application software at your disposal for further data processing. These programs enable you, e.g. to transfer measurement data to a PC and back again, to transfer the data to other standard programs – such as Microsoft Excel – and to analyze them there, manage them in a database or integrate them into quality management systems. |
Applications
Measurement at High Temperatures
Thickness measurements on hot components are no problem with the DMS 2. We have different dual-element probes in our delivery program allowing to reliably measure components at high temperatures up to 600 °C, including coupling monitoring. Measurement through Coatings
You can now forget the time-consuming removal of coatings. The TopCOAT function of the DMS 2TC helps to measure not only the thickness of the base metal, but at the same time also that of the coating layer. Moreover, you’ll have other possibilities of measuring through coatings at your disposal under certain conditions, e.g. measurement within the echo sequence (Dual-Multi function). |
Measurement on Parts with External Corrosion
Special probes with reduced contact face enable you to measure the remaining wall thickness even at points which are normally hardly accessible: on components showing strong pitting or surface roughness due to external corrosion. Measurement with Unknown Material Velocity
Using the Auto-V function, you can now measure components with unknown material velocity – without any previous comparison measurement by mechanical means! Other advantages: measuring errors in the case of material velocity variations due to temperature variations – e.g. with plastic materials – or due to inhomogeneous materials – e.g. grey cast iron – are eliminated; testing reliability therefore increases. |
Specifications
| Operating Principle |
Ultrasonic pulse-echo method |
|---|---|
| Measurement Modes |
Dual-element mode with measurement at echo flank, MIN Capture mode, Dual Multi, |
| Probe Zero Adjustment |
Automatic or manually by pressing a key after coupling to zero block |
| V-path Correction |
Automatic |
| Measuring Range | DMS 2E: .025‘‘ to 25.00‘‘ (0.6 mm to 635 mm) DMS 2 and DMS 2TC: .008‘‘ to 25.00‘‘ (0.2 mm to 635 mm) in steel, in standard operation, depending on the probe, material and surface |
| Digital Display Resolution | .001 to .01 inches (0.01 mm or 0.1 mm) (selectable) over the entire measuring range |
| Units | Selectable: mm or inch |
| Operating Frequency | 32 Hz in MIN-Capture mode and B-scan display mode; 4 Hz or 8 Hz (selectable) in standard setup |
| Gain | Automatic or manual in 1 dB steps |
| Receiver Bandwidth | 0.5 to 15 MHz |
| Material Velocity Range | 39,400 to 393,662 inches/s 1000 to 9999 m/s |
| Display | Type: graphic, transflective LCD, 71 mm x 95 mm, 240 x 320 pixels, switchable backlight, adjustable contrast; Digits: 4-digit display, digit height 12.7 / 19 mm (selectable) Mode: A-scan with solid or hollow echo display, grid graticule selectable; or B-scan (timed); rectification: full-wave, positive half-wave, negative half-wave; only DMS 2/DMS 2TC: RF mode; measurement gates are adjustable; Adjustment: A and B gate: start, width, threshold; Status symbols: for example Freeze, probe zero, alarm and trigger display, rectification, battery charge, coupling monitor, keyboard lock |
| Power Supply | 4 standard batteries (AA 1.5 V), AlMn or NiMH batteries |
| Operating time | With NiMH batteries min. 40 hours (with backlight and operating frequency 4 Hz) |
| Operating temperature | -10 °C to +50 °C (+10 °F to +120 °F) |
| Keypad | Dust and watertight sealed membrane keypad Housing / battery compartment Impact-resistant, dust- and splash-proof gasket-sealed, IP 54 |
| Size (W x H x D) | 10.1" x 5.1" x 1.2" 129 mm x 56 mm x 40 mm measured at the battery door |
| Weight | 1.95 lbs (885 g) including batteries |
| Hazardous Area Operation | Safe operation as defined by MIL-STD-810E, Method 511.3, Procedure 1 |
| Data Recorder | Capacity: 150,000 readings / 1,100 A- or B-scans, extension possible to 318,000 / 2,400 |
| File formats | 8 file formats (3 with the DMS 2E); can be configured later Microgrid: subsequent insertion of 2x2 to 9x9 grid per measuring point; 1 to 16 user-definable comments for each file format with up to 16 alphanumeric characters per measuring point |
| Dialog languages | German, English, French, Italian, Spanish, up to 12 languages |
| Interfaces | Serial RS-232 interface in combination with a TGDL cable, max. 115,200 Bauds |













