GE Measurement & Control SolutionsGE Measurement & Control Solutions

E-mail Print

v|tome|x L 240

High-resolution Microfocus Computed Tomography

The phoenix v|tome|x L 240 is a high-resolution microfocus computed tomography (micro ct) system for 3D computed tomography and 2D non-destructive X-ray inspection of e.g. large castings, welding seams, electronic devices and much more.

 

 

 

 

 

 

 

 

Features

Key Features:

  • 240 kV / 320 W open microfocus X-ray tube
  • Optional 2 X-ray sources (240kV microfocus tube and 180kV high-power nanofocus tube)
  • Up to 10 times increased filament lifetime, ensuring long-term stability and optimizing system efficiency by long-life|filament (optionally)
  • Up to 2 times faster data acquisition at the same high image quality level by diamond|window (optionally)
  • Fast CT acquisition and brilliant images by high dynamic temperature-stabilized GE DXR digital detector with 30 fps (frames per second) (optionally)

Customer Benefits:

  • 3D metrology package for dimensional measuring with extremely high precision, reproducibility and user-friendliness
  • Automated generation of first article inspection reports in < 1 hour possible
  • Excellent software modules for highest CT quality and ease of use, e.g.
    • High precision and reproducible 3D metrology by click & measure|CT with datos|x 2.0: fully automated execution of CT scan, reconstruction and analysis process
    • Accelerated 3D CT reconstruction results within a few seconds or minutes (depending of the volume size) by velo|CT

Applications

3D Computed Tomography

The classic application of industrial X-ray 3D computed tomography (micro ct and nano ct) is the inspection and three-dimensional measurement of metal and plastic castings. However, phoenix|x-ray’s high-resolution X-ray technology opens up a variety of new applications in fields such as sensor technology, electronics, materials science, and many other natural sciences.

app-vtomex-l-240-3d-ct

Turbine blades are complex high-performance castings which have to fulfill highest quality and security-requirements. CT allows failure analysis as well as precise 3D measurements (e.g. wall-thickness).

Material Science

High-resolution computed tomography (micro ct and nano ct) is used for inspecting materials, composites, sintered materials and ceramics but also to analyze geological or biological samples. Materials distribution, voids and cracks are visualized three-dimensionally at microscopic resolution.

app-vtomex-l-240material-science

nanoCT® of an object made of glass fiber-reinforced plastic: Orientation and distribution of the glass fibers as well as agglomerations of mineral filler (purple) are visible. Fiber width is app. 10 µm.

Metrology

3D metrology with X-ray is the only technique allowing to non-destructively measure the interior of complex objects. By contrast with conventional tactile coordinate measurement technique, a computed tomography scan of an object acquires all surface points simultaneously – including all hidden features like undercuts which are not accessible non-destructively using other methods of measurement. The v|tome|x s has a special 3D metrology package that contains everything needed for dimensional measuring with the greatest possible precision, reproducibility and user-friendliness, from calibration instruments to surface extraction modules. In addition to 2D wall thickness measurements, the CT volume data can be quickly and easily compared with CAD data, for example, in order to analyse the complete component to ensure it complies with all specified dimensions.

app-vtomex-l-240-metrology

CAD variance analysis and measurement of three features of a cylinder head.

Casting & Welding

Radiographic non-destructive testing is used to detect flaws in castings and welds. The combination of microfocus X-ray technology and industrial X-ray computed tomography (mico ct) enables defect detectability in the micrometer range and provides three-dimensional images of low-contrast defects.

app-vtomex-l-240welding-casting

CT-image of a cast-aluminum piston showing the hidden contours and inside surfaces of the object under inspection including some voids, the size and position of which can be calculated automatically. The tomographic image is the basis for three-dimensional measurement (Surface reconstruction and normative-actual value comparison).

Specifications

Max. tube voltage 240 kV
Max. output 320 W
Detail detectability Up to 1 µm
Min. focus-object-distance 4.5 mm
Max. voxel resolution (depending on object size) < 2 µm 
Geometric magnification (2D) 1.25 times up to 333 times
Geometric magnification (3D) 1.25 times up to 200 times
Max. object size (height x diameter) 600 mm x 500 mm / 23,6" x 19,7"
Max. object weight 50 kg/ 110.23 lb
Manipulation granite-based 7-axis manipulator for long-term stability and highest precision
2D X-ray imaging yes
3D computed tomography yes
Advanced surface extraction yes (optional)
CAD comparison + dimensional measurement yes (optional)
System size 3900 mm x 2400 mm x 2700 mm / 154” x 94.5” x 106”
System weight appr. 16,5 t / 36376 lb
Radiation Safety - Full protective radiation safety cabinet according to the German RöV (attachment 2 nr. 3) and the US Performance Standard 21 CFR 1020.40 (Cabinet X-ray Systems)
- Radiation leakage rate: < 1.0 µSv/h measured 10 cm from cabinet wall

Accessories

Control Unit
Control unit for controlling the hardware components of the system, equipped with current processes technology based on the dual/quad core technology

Reconstruction / Visualisation Workstation
High-End workstation based on the current Intel® Xeon® processor technology (multi-CPU and Multi Core Design)

2-fold reconstruction cluster – velo|CT-2x
Workstation pool for reconstruction acceleration using two processing units based on high-end graphics processor technology.

Media Gallery

Videos

Play_Button2 Play_Button2 Play_Button2 Play_Button2
Casting void analysis Corroded pipe Injection nozzle Laser
Play_Button2 Play_Button2
Pipe Turbine blade

Download

Descriptions English Deutsch 日本語 RU Español
Corrosion Erosion Brochure acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader
datos|x 2.0 Brochure acrobat-reader
Diamond Window Brochure acrobat-reader
Inspection Technologies Brochure acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader acrobat-reader
Long Life Filament Brochure acrobat-reader
Metrology Brochure acrobat-reader acrobat-reader
NDT Brochure acrobat-reader
Precision Comparison Brochure acrobat-reader acrobat-reader
v|tome|x L 240 Brochure acrobat-reader


acrobat-reader