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PCBAs

Solder Joint Inspection

High-resolution X-ray technology is widely used in failure analysis and production quality testing of electronic devices, e.g. solder joint inspection. Any material flaw and quality characteristic affecting the shape of solder joints can be detected:

  • Missing solder fillets
  • Voids, blisters
  • Solder bridges
  • Non-wetting defects

The fully automated µAXI inspection software x|act, the microme|x offers fast and easy CAD programming as well as highest defect coverage and repeatability.

A nanoCT® provides even more information.

 

 

Gallery

pcba-cad-overlay-tn1

x|act offers live overlay of CAD-data in the live X-ray image. Information about the solder joint, e.g. pad numbering, related package or inspection results is available at any time.

Visible in the X-ray image is missing heel fillet and complete missing solder at two gullwing solder joints. Cause of error: Poor solder paste pressure.

pcba-bga-solder-joint-tn1

Microfocus X-ray image of BGA solder joints in vertical top-down view:

Four solder joints are connected by solder bridges. The solder penetrated a through-hole plating. Cause of error: Defective masking laquer.

pcba-bga-solder-joint-tn12

Microfocus X-ray image of BGA solder joints in oblique view at a detector angle of 55°:

Two open solder joints are present; the soldering paste melted and wetted the pads, but did not form a junction with the solder balls. Cause of error: poor solder surface, oxide film.

pcba-bga-solder-joint-tn13

nanoCT® of two neighboured BGA solder joints. The solder joint at the left is open: The soldering paste melted and wetted the pads, but did not form a junction with the solder balls. The lighter areas are different metallic phases.

pcba-micron-bga-tn1

nanoCT® of a µBGA after 4000 temperature stress cycles. Due to a voxelsize of 0.5 microns, cracks with 8 to < 1 micron are detectable.

pcba-qfn-solder-joint-tn1

Microfocus X-ray image QFN solder joints in oblique view at a detector angle of 45°:

Two landings of two solder joints are not wetted. Cause of error: Poor solder paste pressure.

pcba-through-hole-solder-joint-tn1

Microfocus X-ray image of through-hole solder joints in oblique view at a detector angle of 50 °: The through-hole plating in the center is not properly soldered. The solder has wetted the pin, but not the plating wall. Cause of error: Poor wall metallization.

Products

microme|xmicrome|x αmicrome|x λnanome|xpcba|inspector
link-micromex-x-ray-system link-micromex-x-ray-system link-micromex-x-ray-system link-nanomex-nanofocus-x-ray-system link-pcba-inspector-inspection-system
3D computed tomography yes (optional) no no yes (optional) no
Max. inspection area 24” x 22” 16” x 20” 24” x 20” 24” x 22” 24“ x 18“
Real-time detector resolution 2 MPixel and 24" monitor 2 MPixel and 24" monitor 2 MPixel and 24"monitor 2 MPixel (optional 4 MPixel) and 24" monitor 848 x 480 Pixel
Detail detectability <1µ <1µ <1µ <0,3µ (300nm) <2µ
Max. magnification up to 23.320x up to 18.000x up to 18.000x up to 25.000x up to 460x
Automated X-ray inspection BGA, CSP, QFP, QFN, PTH, Voiding Calculation, Wire Sweep BGA, CSP, QFP, QFN, PTH, Voiding Calculation BGA, CSP, QFP, QFN, PTH, Voiding Calculation BGA, CSP, QFP, QFN, PTH, Voiding Calulation, Wire Sweep BGA, Voiding Calculation
Automated loading/ unloading no yes (optional) no no no
Max. tube voltage 180kV 160kV 160kV 180kV 130kV