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Vector 22

Vector 22

The Vector 22 is a dual-channel eddy current instrument that features two sensor inputs each with its own independent test channel. Encircling, rotating, and probe type sensors can be connected. It is intended for installation in automated or semi-automated testing lines for surface and sub-surface crack detection, heat treat verification, and feature detection. It is also an ideal instrument for bench-top and laboratory use.

Features

Flexible and Scaleable

Modern production processes need to be run in the most efficient way possible. The Vector range of products provides a self contained inspection solution that can be easily integrate into existing facilities.

The extensive I/O on the Vector 22 allows connectivity to a range of peripherals to increase quality levels and line throughput.

The unit is designed for extremely easy set-up and installation and can be left to run reliably without further intervention. Once in place, the equipment can be set up to evaluate material properties such as hardness, alloyed condition and electrical conductivity, and can also be used for the detection of cracking, deviations in consistency and other conditions.

The Vector 22 allows connection to up to 8 other Vector 22 units, and can provide 16 simultaneous probe inspections using this synchronisation.

The unit requires no PC knowledge to set-up and operate, and the wipe down keypad, and industrial designed user interface give a user friendly and purpose built interface.

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Product Variants - AC or DC Relays

The Vector 22 is available in two variants, with either AC or DC Relays fitted. This is specified at time of order. The built-in relays allow the connection to standard material handling and sorting accessories, such as alarms and flipper gates without the requirement for any further logic, and the choice of DC or AC is determined by these accessories.

Key Features & Benefits

  • Dual probe, dual-channel or single probe dual-frequency instrument
  • Separate alarm outputs for each test channel / test frequency
  • Configurable probe connections (bridge, reflection, absolute)
  • Supports rotating probe drives
  • Wide range of filtering for dynamic applications
  • Flexible I/O interface for connection to process controllers (PLCs)
  • Multi-lingual user interface
  • Internal storage of settings and signal traces
  • Supervisor PC software for transfer of test settings and results to a PC.

Sensitive

The Vector 22 is a highly economic and effective technique for coverage of surface and near surface flaws in metals, covering areas that Ultrasonic cannot inspect.

Speed

The Vector 22 has a 16kHz sample rate which allows for very high line speeds, especially when compared to alternative techniques such as X-ray or ultrasonic. Eddy Current has no waste product, or couplant requirement-significantly simplifying the management process.

Surface Tolerant

The ability of Eddy Current to inspect through paint and other non-conductive surface coatings means that preparation for inspection is minimal. The probe can even inspect without contact with the part.

Applications

  • Detection of surface and sub-surface cracks in manufactured components
  • Heat treat sorting with encircling coils or probes
  • Surface and sub-surface inspection of rotating ferrous or non-ferrous bars and tubes using fixed probes
  • Inspection of the weld zone of ferrous and non-ferrous welded tubes using fixed probes
  • Inspection of boreholes or flat surfaces using rotating probes
  • Thread detection and other test piece feature detection applications
  • Rail inspection

Specifications

Display 6.5” (165mm) VGA Color display with CCFT Backlight.
Selectable color for each channel.
Frequency Range 50 Hz to 10 MHz
Low Pass Filters 20 Hz to 5 kHz
High Pass Filters DC, Ultra 0.01 Hz to 0.5 Hz, Normal 10 Hz to 2 kHz
Channels/Probes 2 per unit. Up to 8 Vector 22 units can be
synchronised using optional synchronisation unit
Temperature Range 32°F to 122°F (0° to 50°C)
Maximum Dimensions Dimensions in case (without feet)
9.2” x 7” x 10”
235.4 mm W x 177 mm H x 255 mm D
Power 90 - 264V (47-63 Hz, 440 Hz). No battery options.
Alarms Independent on each channel. Choice of Sector, Level or Box Gate alarm.
Alarm Stretch Range from 50mS to 10 seconds
Alarm Delay Menu Selectable from 0.1 to 9.5 seconds
Balance Independent or Combined for each probe. Seperate front panel balance keys. Remote balance.
Trace Record/Replay Up to 30 seconds of trace internally recordable.
Internal Relays AC or DC chosen at time of order. Amphenol connector on rear of unit, mating items available as accessories.
Analog Out 6 Independantly selectable Analog outputs.
Synch Input Via RJ45 connector to rear panel
Probe Connectors Lemo size 4, 16 Way connector
RS232 Provided on 9-way D Type for Standard I/O
Auto Power On User Defined option using internal link to power on when power is applied.