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SmartSignal Predictive Diagnostics

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Avoid Surprise Equipment Failure, 

Transform Reactive Maintenance:

The Power of Foresight & Insight

 

Protected by more than 40 patents, GE's SmartSignal software solution identifies looming failures well before they happen—often weeks or months before other systems—and provides early and actionable notifications.

For all critical rotating and non-rotating equipment, across all OEMs and across your fleet, SmartSignal diagnostics identify the broadest range of problems across the widest variety of assets, load ranges, and failure modes. With early warnings, SmartSignal customers focus on preventing problems, not reacting to them. They reduce overtime, damage to critical equipment and equipment-replacement costs. They avoid unexpected shutdowns and catastrophic failures. SmartSignal customers achieve ROI in 6-12 months, and 99% annually renew their software maintenance—attesting to the value and service gained. 

This foresight example shows months of early warning. Thrust bearing temperatures and positions are shown for a Centrifugal Compressor with actual vs. predicted alerts and persistence. The SmartSignal early detection means catastrophic failure and production loss can be avoided. System 1’s in-depth analysis drives the decisions for timely action.

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Compatibility

Working with System 1

The SmartSignal solution can turbo-charge your investment. 

 

System 1 excels at capturing dynamic mechanical data and deep-dive diagnostics with millisecond integrity. The SmartSignal solution excels at process and vibration data correlations, high true positives, and prioritized early warnings. Jointly, they deliver the earliest warning with the confidence for decisions and action. Dynamic normalization removes alarm overload and improves diagnostic focus. Together, they enable predictive, proactive, risk-informed, and timely decisions. 

 

The SmartSignal solution provides precursor foresight with the very earliest detection. System 1 delivers dynamic insight to diagnose and define the causes of behavior change.

 

Benefits

  • Earliest detection and diagnosis
  • Immediate apparent cause
  • Highest true positive to false positive ratio
  • Works across all assets: rotating, reciprocating, and fixed
  • Finds sensor issues to eliminate doubt about your data
  • Templates personalized by data dramatically decrease implementation
  • System maintained over time, no need to re-baseline

Applications

Power generation

  • Combined-cycle          
  • Coal
  • Wind
  • Nuclear
  • Hydro

Oil & Gas

  • Upstream
  • Midstream
  • Downstream

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Descriptions English
SmartSignal Best Practices acrobat-reader
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SmartSignal Orbit Article acrobat-reader
SmartSignal Success Story - Offshore Platform acrobat-reader


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